PUCEST protect GmbH

The Troubleshooter

The products and services are geared towards the needs of producing companies of the bulk-material industry, with the core competence focusing on innovative new developments. PUCEST are characterized by excellent mechanical properties and achieve outstanding lifetimes.

Within decades of successful material development, the composition of PUCEST was continuously improved and optimized to meet the demands for extreme wear. PUCEST increasingly replaces steel, PVC or rubber in wear protection applications.

Geschäftsleitung Pucest protect GmbH

PUCEST protect GmbH develops and produces innovative wear protection solutions for a wide range of applications.

Our wear parts are made in own production and are applied internationally. Quality made in Germany.

In the customer area you have access to order single panels, funnels and coatings.

Jobs at PUCEST

Find your new job at Pucest. We offer you a family atmosphere, a secure employment relationship and appreciation for a job well done. Coexistence is very important to us and that our employees feel comfortable with us. We expect initiative and independence in thinking and acting.

Credentials

Lining of an elevator bucket

Lining of an elevator bucket with PUCEST sheets 10 mm in 85 Shore and the PUCEST “round corner”. Even before

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Mixer lining and hopper repair

Our customer's mixer lining is completely worn out. In addition, the discharge hopper has considerable cracks. A second mobile hopper

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The PUCEST agitator

A sedimentation tank is used to collect suspended solids from the water at the bottom of the tank. To prevent

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Replacement of an outlet funnel incl. outlet hose

The discharge hopper of our customer's concrete mixer is completely worn out. Material sticks everywhere and prevents the concrete from

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Optimization of concrete mixer

Our customer operates a concrete plant and uses a ring trough mixer. However, the mixing results leave more and more

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Lining of a flap bucket

Our customer has had a new flap bucket installed. However, the side walls are made of metal and completely unprotected

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Repair of concrete mixer

Our customer's concrete mixer was very heavily used. The mixer floor was worn and the slide valve was no longer

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The PUCEST shovel with carbide edge

The patented mixing blade combines the advantages of the PUCEST material with the benefits of carbide components. This means that

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Custom-fit spare part from PUCEST

Our customer operates a plant for the production of polymer compounds. During the production process, plastic granules are transported to

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Pucest SZ panel in material chute

By changing the lining material from wear-resistant steel to PUCEST, the normal PUCEST plates were already able in spring 2021

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Funnel lining with PUCEST wear protection plates

Two of our customer's discharge funnels are completely worn out, rusted through and ground through by the mortar. Both were

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Maintenance service for a twin-shaft mixer

Our customer has a twin-shaft mixer that runs continuously. Now the linings and mixing tools are quite worn and major

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Lining of an inlet funnel

Our customer's material feed hopper was pretty battered after a few years. Instead of a new hopper, which would have

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Success Story – Mixer life saved

Our current patient was a ring trough mixer with a cracked rotor and completely embedded clamping and spring elements. The

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Wear protection for a weighing conveyor

The seals were worn and material could seep through the side guides. The side guides were made of steel and

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Lining of a feed hopper

Our customer's hopper was not lined. Due to the structure of the metal sheets, material residues were accumulating and solid

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Conversion of ring trough mixer

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PUCEST TIX – repairing a feeder channel

Our customer operates a loading chute in the metal processing sector. A very large number of screws run over the

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PUCEST material guidance and silo lining

At our customer's plant, there were repeated problems during transportation on the conveyor belt. The material (mainly sand) ran under

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PUCEST head wipers for conveyor belts

The cleaning of conveyor belts is always a topical issue. Residues cause high costs due to material loss and cleaning

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Mixer conversion and defective gearbox repaired

Our customer's ring trough mixer was badly damaged, the gearbox was worn out and the mixing arms were corroded. It

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PUCEST easycleaner

The success story continues. The next easycleaner is at our customer's premises. The easycleaner really makes work easier for the

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Lining of a material feed hopper

The rubber lining of the material feed hopper was damaged and there was heavy caking in several places. We removed

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Ring trough mixer modification

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PUCEST® pipe elbows convince

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PUCEST® impact beams:

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Success Story – Mixer´s life saved

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A new EasyCleaner successfully in use

Our customer runs a ready-mix concrete plant. The pan mixer had to be cleaned regularly, especially in the summer months,

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PUCEST TIX – repair of a pick and place chute

Our customer operates an insertion chute in the metal processing sector. A very large number of screws run over the

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Full lining of a feed hopper

The bulk hopper & feed hopper is fed with material by wheel loaders. The material is discharged by a belt

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Long-term testing Vibrochute lining

An extension of the service life of the steel material from approx. ½ year to more than 7 years with

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Full lining of a material chute

After using the PUCEST® lining, the caking and sticking of the material has improved considerably. The overall material flow is

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Vibrators

In our search for alternatives that - with regard to their price-benefit ratio - generate added value for us and

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Step baffle plate

All the grit from the screening plant (approx. 600,000 t/p.a.) is conveyed at 2.5 m/s, then has to be stopped

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System impact elements

The PUCEST® System impact beams with their individual blocks were mounted on the impact rocker bars in the customer's own

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12 years – concrete discharge hopper

After using the PUCEST® lining, the caking and sticking of the material has improved considerably. The overall material flow is

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Mixer high-pressure cleaning

It is a mixer high-pressure cleaning " Easy Cleaner" ( 3 cleaning heads ) which we have in our factory

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PUCEST Pipe bend

The new original Pucest elbow has significantly improved the service life. This has saved repair, downtime, and personnel costs for

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Hybrid plate for conveyor troughs

The wear is minimal as seen in the photo, also the visible adhesions here loosen as already described last year

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Lining of a bulk bunker

The bulk material & feed hopper is getting a bit long in the tooth. In order not to have to

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Cleaning of positive displacement mixer

Extremely fewer repairs, service life extension, cost saving, better faster cleaning, easy fast renewal of wear parts, better mixing intensity

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Faster and efficient maintenance

An extension of the service life of the steel material from approx. ½ year to more than 7 years with

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High performance channel liner one-piece

With the PUCEST High Performance Channels we were able to carry out the first trial linings. Since the installation approx.

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Use of PUCEST in the vibro-press process

In our vibro-press manufacturing process for the production of concrete light wells, the tops are pressed in with the help

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Lining of a concrete hopper

The concrete hopper is intended to store bulk material and transfer it to a conveyor belt. Concrete is not really

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Edge protection on the hopper

The Waibel company successfully uses the wear protection solutions of the PUCEST company as edge protection on the hopper for

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PUCEST material guide

Since the PUCEST material guide has already been installed in the other ready-mix concrete plants with great satisfaction, we have

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PUCEST® hopper lining

Problem: rapid and high wear of the rubber lining used, which had to be replaced every 5-6 months at the

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Pucest plate 65shore 25mm (2mm perforated plate)

Based on the experience we have already gained, we are convinced of this material for the application. Since we also

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PUCEST step plate

PUCEST step plate test phase: one year of production is over: time to present a result. Application: Discharge distribution tower

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PUCEST hopper in waste incineration plant

A time saving of almost 3h per day, which the staff can use for the actual tasks. Target fulfilled. After

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PUCEST Hexagon Protector

The Pucest lining was installed on 18.09.2016, and no wear could be detected during the semi-annual inspection on 13.03.2017 and

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