PUCEST protect GmbH

Wear protection for a weighing belt

One of our customers had a weighing belt that was experiencing significant problems, which were impairing the material flow and

Optimization of material handling with PUCEST

The material guide on a 25-meter-long weighing belt was severely worn—both the carbide guide and the plastic plates above it.

New design of bar hopper for concrete outlet

Our customer's concrete discharge hopper was completely worn out. Our customer had already dismantled the hopper and made it available.

Lining of aggregate scales with PUCEST panels and Hexagon Protector

The lining of the aggregate scales was heavily worn at the impact points. We removed the old material, cleaned the

A new easycleaner was installed

“At last we can breathe a sigh of relief! The installation of our new easycleaner is complete - and what

The PUCEST blow-in elbows

The PUCEST blow-in elbows are used for conveying fine-grained material. The conveying material collects in the honeycomb-shaped pockets, thus preventing

Lining of a concrete outlet funnel renewed after 13 years !

13 years is a very long time for a lining. Our PUCEST material is extremely low-wear and keeps its promises.

Lining concrete outlet funnel

Our customer's concrete discharge hopper with a rubber lining was badly worn. Our installation team dismantled the hopper, removed the

PUCEST assembly team – Lining concrete discharge hopper

The inlay of the funnel is badly worn. Our team dismantles the hopper, removes the old lining, then cleans and

Sealing a concrete mixer lid with our multi-talented PUCEST TIX filler

Our customer's concrete mixer is leaking, with liquid and material constantly escaping from the mixer lid. We welded 2 mm

PUCEST head scraper and lining transfer point to aggregate belt

The transfer point was perforated several times and falling material had to be removed daily. In addition, the material guide

Lining for a raw material scale

The old lining consisted of wear plates and rubber flaps and was completely worn out. A permanent solution had to

Concrete mixer conversion – mixer life saved

We found a defective rotor and worn mixing arms. Normally, the mixer would be disposed of and a new one

Replacement of a silo ventilation filter.

Replacement of a silo ventilation filter. The old filter was extremely clogged and no longer fulfilled its function. A repair

Lining of an elevator bucket

Lining of an elevator bucket with PUCEST sheets 10 mm in 85 Shore and the PUCEST “round corner”. Even before

Mixer lining and hopper repair

Our customer's mixer lining is completely worn out. In addition, the discharge hopper has considerable cracks. A second mobile hopper

The PUCEST agitator

A sedimentation tank is used to collect suspended solids from the water at the bottom of the tank. To prevent

Replacement of an outlet funnel incl. outlet hose

The discharge hopper of our customer's concrete mixer is completely worn out. Material sticks everywhere and prevents the concrete from

Optimization of concrete mixer

Our customer operates a concrete plant and uses a ring trough mixer. However, the mixing results leave more and more

Lining of a flap bucket

Our customer has had a new flap bucket installed. However, the side walls are made of metal and completely unprotected

Repair of concrete mixer

Our customer's concrete mixer was very heavily used. The mixer floor was worn and the slide valve was no longer

The PUCEST shovel with carbide edge

The patented mixing blade combines the advantages of the PUCEST material with the benefits of carbide components. This means that

Custom-fit spare part from PUCEST

Our customer operates a plant for the production of polymer compounds. During the production process, plastic granules are transported to

Pucest SZ panel in material chute

By changing the lining material from wear-resistant steel to PUCEST, the normal PUCEST plates were already able in spring 2021

Funnel lining with PUCEST wear protection plates

Two of our customer's discharge funnels are completely worn out, rusted through and ground through by the mortar. Both were

Maintenance service for a twin-shaft mixer

Our customer has a twin-shaft mixer that runs continuously. Now the linings and mixing tools are quite worn and major

Lining of an inlet funnel

Our customer's material feed hopper was pretty battered after a few years. Instead of a new hopper, which would have

Success Story – Mixer life saved

Our current patient was a ring trough mixer with a cracked rotor and completely embedded clamping and spring elements. The

Wear protection for a weighing conveyor

The seals were worn and material could seep through the side guides. The side guides were made of steel and

Lining of a feed hopper

Our customer's hopper was not lined. Due to the structure of the metal sheets, material residues were accumulating and solid

Conversion of ring trough mixer

PUCEST TIX – repairing a feeder channel

Our customer operates a loading chute in the metal processing sector. A very large number of screws run over the

PUCEST material guidance and silo lining

At our customer's plant, there were repeated problems during transportation on the conveyor belt. The material (mainly sand) ran under

PUCEST head wipers for conveyor belts

The cleaning of conveyor belts is always a topical issue. Residues cause high costs due to material loss and cleaning

Mixer conversion and defective gearbox repaired

Our customer's ring trough mixer was badly damaged, the gearbox was worn out and the mixing arms were corroded. It

PUCEST easycleaner

The success story continues. The next easycleaner is at our customer's premises. The easycleaner really makes work easier for the

Lining of a material feed hopper

The rubber lining of the material feed hopper was damaged and there was heavy caking in several places. We removed

Ring trough mixer modification

PUCEST® pipe elbows convince

PUCEST® impact beams:

Success Story – Mixer´s life saved

A new EasyCleaner successfully in use

Our customer runs a ready-mix concrete plant. The pan mixer had to be cleaned regularly, especially in the summer months,

PUCEST TIX – repair of a pick and place chute

Our customer operates an insertion chute in the metal processing sector. A very large number of screws run over the

Full lining of a feed hopper

The bulk hopper & feed hopper is fed with material by wheel loaders. The material is discharged by a belt

Long-term testing Vibrochute lining

An extension of the service life of the steel material from approx. ½ year to more than 7 years with

Full lining of a material chute

After using the PUCEST® lining, the caking and sticking of the material has improved considerably. The overall material flow is

Vibrators

In our search for alternatives that - with regard to their price-benefit ratio - generate added value for us and

Step baffle plate

All the grit from the screening plant (approx. 600,000 t/p.a.) is conveyed at 2.5 m/s, then has to be stopped

System impact elements

The PUCEST® System impact beams with their individual blocks were mounted on the impact rocker bars in the customer's own

12 years – concrete discharge hopper

After using the PUCEST® lining, the caking and sticking of the material has improved considerably. The overall material flow is

Mixer high-pressure cleaning

It is a mixer high-pressure cleaning " Easy Cleaner" ( 3 cleaning heads ) which we have in our factory

PUCEST Pipe bend

The new original Pucest elbow has significantly improved the service life. This has saved repair, downtime, and personnel costs for

Hybrid plate for conveyor troughs

The wear is minimal as seen in the photo, also the visible adhesions here loosen as already described last year

Lining of a bulk bunker

The bulk material & feed hopper is getting a bit long in the tooth. In order not to have to

Cleaning of positive displacement mixer

Extremely fewer repairs, service life extension, cost saving, better faster cleaning, easy fast renewal of wear parts, better mixing intensity

Faster and efficient maintenance

An extension of the service life of the steel material from approx. ½ year to more than 7 years with

High performance channel liner one-piece

With the PUCEST High Performance Channels we were able to carry out the first trial linings. Since the installation approx.

Use of PUCEST in the vibro-press process

In our vibro-press manufacturing process for the production of concrete light wells, the tops are pressed in with the help

Lining of a concrete hopper

The concrete hopper is intended to store bulk material and transfer it to a conveyor belt. Concrete is not really

Edge protection on the hopper

The Waibel company successfully uses the wear protection solutions of the PUCEST company as edge protection on the hopper for

PUCEST material guide

Since the PUCEST material guide has already been installed in the other ready-mix concrete plants with great satisfaction, we have

PUCEST® hopper lining

Problem: rapid and high wear of the rubber lining used, which had to be replaced every 5-6 months at the

Pucest plate 65shore 25mm (2mm perforated plate)

Based on the experience we have already gained, we are convinced of this material for the application. Since we also

PUCEST step plate

PUCEST step plate test phase: one year of production is over: time to present a result. Application: Discharge distribution tower

PUCEST hopper in waste incineration plant

A time saving of almost 3h per day, which the staff can use for the actual tasks. Target fulfilled. After

PUCEST Hexagon Protector

The Pucest lining was installed on 18.09.2016, and no wear could be detected during the semi-annual inspection on 13.03.2017 and