Lining of aggregate scales with PUCEST panels and Hexagon Protector
A new easycleaner was installed
The PUCEST blow-in elbows
Lining of a concrete outlet funnel renewed after 13 years !
13 years is a very long time for a lining. Our PUCEST material is extremely low-wear and keeps its promises. The old lining was removed, new segments were cut from PUCEST sheets in 12 mm with aluminum perforated bleaching insert and screwed into the hopper. When dismantling the hopper, the customer cut away the permanently attached belt seal and our fitters quickly produced a new removable construction on site. This means that all components can be replaced quickly and easily.
Lining concrete outlet funnel
Our customer’s concrete discharge hopper with a rubber lining was badly worn. Our installation team dismantled the hopper, removed the rubber lining and took the exact dimensions of the inlay. Now our PUCEST panels can be cut to size and the inlay is completely manufactured on site. Reassemble everything and the funnel is perfectly protected against wear. Reduced cleaning effort, much longer service life and therefore cost savings. PUCEST the original, made in Germany.
PUCEST assembly team – Lining concrete discharge hopper
The inlay of the funnel is badly worn. Our team dismantles the hopper, removes the old lining, then cleans and primes it. Now the new PUCEST lining made of 12 mm sheets with perforated aluminum plate in 85 Sh can be installed. Before the new hopper can be attached, a new mixer cap is fitted and the hydraulic lines are replaced. Everything is ready for use again…
Sealing a concrete mixer lid with our multi-talented PUCEST TIX filler
PUCEST head scraper and lining transfer point to aggregate belt
The transfer point was perforated several times and falling material had to be removed daily. In addition, the material guide on the sides had already been “patched” several times. Our installation team first installed a PUCEST head scraper so that material residues underneath the conveyor belt were no longer a problem. Now we were able to line the sides at the transfer point with the PUCEST material guide. In addition, impact protection was installed at particularly affected areas.
Lining for a raw material scale
Concrete mixer conversion – mixer life saved
We found a defective rotor and worn mixing arms. Normally, the mixer would be disposed of and a new one would have to be purchased. However, our experts were able to perform a true miracle and bring the mixer back to life. With the PUCEST universal mixing arm and the many years of experience of our fitters, we were able to do it again this time…
Replacement of a silo ventilation filter.
Lining of an elevator bucket
Mixer lining and hopper repair
The PUCEST agitator
Replacement of an outlet funnel incl. outlet hose
Optimization of concrete mixer
Lining of a flap bucket
Our customer has had a new flap bucket installed. However, the side walls are made of metal and completely unprotected against wear. We lined the bucket with PUCEST plates in 12mm and the “PUCEST round corner”. First, the bucket is measured and templates for the cuts are made. Cutting the panels and corners is possible with a jigsaw without any problems. The plates and corners are now screwed to the bucket. The perfect lining is ready.
Repair of concrete mixer
Our customer’s concrete mixer was very heavily used. The mixer floor was worn and the slide valve was no longer functional, making it almost impossible to discharge the concrete. The walls of the mixer were also heavily corroded and were originally due to be replaced. Our suggestion to simply rotate the side walls was gratefully accepted – saving a lot of money.
The PUCEST shovel with carbide edge
The patented mixing blade combines the advantages of the PUCEST material with the benefits of carbide components. This means that the products are able to absorb and flexibly avoid any impact.
The carbide flakes of the carbide carrier plate form a protective layer in particularly stressed areas and protect the blades from wear caused by abrasive mixed material.
Custom-fit spare part from PUCEST
Our customer operates a plant for the production of polymer compounds. During the production process, plastic granules are transported to the systems via a pipe system. One weak point was a transition piece from a square pipe to a round pipe with a diameter of 10 cm. The transition piece was made of metal and was regularly ground through at various points.
Pucest SZ panel in material chute
By changing the lining material from wear-resistant steel to PUCEST, the normal PUCEST plates were already able in spring 2021 to increase the service life of the lining by around 50%. When PUCEST suggested the PUCEST SZ plate as the best solution for the material chute and promised an even longer service life, we were quite skeptical. The SZ plates were installed in spring 2023.
Funnel lining with PUCEST wear protection plates
Maintenance service for a twin-shaft mixer
Lining of an inlet funnel
Success Story – Mixer life saved
Wear protection for a weighing conveyor
Lining of a feed hopper
Conversion of ring trough mixer
PUCEST TIX – repairing a feeder channel
Our customer operates a loading chute in the metal processing sector. A very large number of screws run over the chute. Due to high temperatures, the PU used in the outlet area has dissolved in places. In order to be able to continue operating the chute, the wear protection used would have to be replaced.
PUCEST material guidance and silo lining
At our customer’s plant, there were repeated problems during transportation on the conveyor belt. The material (mainly sand) ran under the side guide and the entire conveyor belt had to be completely cleaned at relatively short intervals. The PUCEST material guidance protects the belt and ensures an even material flow.
PUCEST head wipers for conveyor belts
Mixer conversion and defective gearbox repaired
PUCEST easycleaner
The success story continues. The next easycleaner is at our customer’s premises.
The easycleaner really makes work easier for the employees, the short cleaning program for in-between only takes about 1 minute, a complete cleaning only 4 minutes. A considerable time saving compared to the time-consuming cleaning previously required.
Lining of a material feed hopper
The rubber lining of the material feed hopper was damaged and there was heavy caking in several places. We removed the old lining and sanded down the hopper. The hopper was measured, templates were made and the PUCEST AHA sheets were cut to size accordingly. The PUCEST AHA (anti-adhesion plate) is particularly suitable for this application.
Ring trough mixer modification
PUCEST® pipe elbows convince
PUCEST® impact beams:
Success Story – Mixer´s life saved
A new EasyCleaner successfully in use
Our customer runs a ready-mix concrete plant. The pan mixer had to be cleaned regularly, especially in the summer months, due to heavy caking, which took around 1.5 hours. A final cleaning, also lasting 2 hours, was carried out at the end of work. As manual cleaning is very labor-intensive and entails enormous risks in terms of occupational safety, our customer opted for the high-pressure cleaning system – easy cleaner – from PUCEST.
PUCEST TIX – repair of a pick and place chute
Full lining of a feed hopper
The bulk hopper & feed hopper is fed with material by wheel loaders. The material is discharged by a belt conveyor. We received the order to completely line the hopper to prevent greater wear. We tackled the task with PUCEST panels and round corners. First, residual material was removed and the hopper was cleaned.
Long-term testing Vibrochute lining
An extension of the service life of the steel material from approx. ½ year to more than 7 years with the changeover to the material PUCEST. Once again, in this case probably disproportionately, the longevity of the material PUCEST is demonstrated. The examination of the conditions on site and the correct plate thickness and Shore hardness ensure an optimum result.
Full lining of a material chute
After using the PUCEST® lining, the caking and sticking of the material has improved considerably. The overall material flow is significantly optimized. As a result, we have been able to increase the output of the entire plant and relieve the employees, which in turn creates more time for their actual tasks.
Vibrators
In our search for alternatives that – with regard to their price-benefit ratio – generate added value for us and our customers in the long term through significantly lower maintenance and wear costs with simultaneously longer service lives, we found what we were looking for at PUCEST® protect GmbH in Elsenfeld.
Step baffle plate
System impact elements
12 years – concrete discharge hopper
After using the PUCEST® lining, the caking and sticking of the material has improved considerably. The overall material flow is significantly optimized. As a result, we have been able to increase the output of the entire plant and relieve the employees, which in turn creates more time for their actual tasks.
Mixer high-pressure cleaning
PUCEST Pipe bend
Hybrid plate for conveyor troughs
Lining of a bulk bunker
The bulk material & feed hopper is getting a bit long in the tooth. In order not to have to completely replace the plant part at some point, we recommended the lining with PUCEST. First we installed PUCEST panels in 2 places for testing. After a few days the customer was convinced of the performance of our material and we received the order for the complete lining.
Cleaning of positive displacement mixer
Faster and efficient maintenance
An extension of the service life of the steel material from approx. ½ year to more than 7 years with the changeover to the material PUCEST. Once again, in this case probably disproportionately, the longevity of the material PUCEST is demonstrated. The examination of the conditions on site and the correct plate thickness and Shore hardness ensure an optimum result.
High performance channel liner one-piece
Use of PUCEST in the vibro-press process
Lining of a concrete hopper
The concrete hopper is intended to store bulk material and transfer it to a conveyor belt. Concrete is not really suitable for abrasive materials. With the lining by PUCEST plates the construction is effectively protected against wear. The hopper with PUCEST lining has now been in use for more than 4 years and still works perfectly.
Edge protection on the hopper
The Waibel company successfully uses the wear protection solutions of the PUCEST company as edge protection on the hopper for its concrete pumps. From our own experience, the material of the company PUCEST is more resistant, more durable and remains soft despite formwork oil and does not attack the material.
PUCEST material guide
PUCEST® hopper lining
Pucest plate 65shore 25mm (2mm perforated plate)
PUCEST step plate
PUCEST hopper in waste incineration plant
PUCEST Hexagon Protector
The Pucest lining was installed on 18.09.2016, and no wear could be detected during the semi-annual inspection on 13.03.2017 and on 17.09.2017. Due to these extremely positive experiences, the Hexagon Protectors were stocked by us and installed in further plant sections where grade purity is not required. Also with positive experiences.