Success Story – Mixer life saved
Wear protection for a weighing conveyor
Lining of a feed hopper
Conversion of ring trough mixer
PUCEST TIX – repairing a feeder channel
Our customer operates a loading chute in the metal processing sector. A very large number of screws run over the chute. Due to high temperatures, the PU used in the outlet area has dissolved in places. In order to be able to continue operating the chute, the wear protection used would have to be replaced.
PUCEST material guidance and silo lining
At our customer’s plant, there were repeated problems during transportation on the conveyor belt. The material (mainly sand) ran under the side guide and the entire conveyor belt had to be completely cleaned at relatively short intervals. The PUCEST material guidance protects the belt and ensures an even material flow.
PUCEST head wipers for conveyor belts
Mixer conversion and defective gearbox repaired
PUCEST easycleaner
The success story continues. The next easycleaner is at our customer’s premises.
The easycleaner really makes work easier for the employees, the short cleaning program for in-between only takes about 1 minute, a complete cleaning only 4 minutes. A considerable time saving compared to the time-consuming cleaning previously required.
Lining of a material feed hopper
The rubber lining of the material feed hopper was damaged and there was heavy caking in several places. We removed the old lining and sanded down the hopper. The hopper was measured, templates were made and the PUCEST AHA sheets were cut to size accordingly. The PUCEST AHA (anti-adhesion plate) is particularly suitable for this application.
Ring trough mixer modification
PUCEST® pipe elbows convince
PUCEST® impact beams:
Success Story – Mixer´s life saved
A new EasyCleaner successfully in use
Our customer runs a ready-mix concrete plant. The pan mixer had to be cleaned regularly, especially in the summer months, due to heavy caking, which took around 1.5 hours. A final cleaning, also lasting 2 hours, was carried out at the end of work. As manual cleaning is very labor-intensive and entails enormous risks in terms of occupational safety, our customer opted for the high-pressure cleaning system – easy cleaner – from PUCEST.
PUCEST TIX – repair of a pick and place chute
Full lining of a feed hopper
The bulk hopper & feed hopper is fed with material by wheel loaders. The material is discharged by a belt conveyor. We received the order to completely line the hopper to prevent greater wear. We tackled the task with PUCEST panels and round corners. First, residual material was removed and the hopper was cleaned.
Long-term testing Vibrochute lining
An extension of the service life of the steel material from approx. ½ year to more than 7 years with the changeover to the material PUCEST. Once again, in this case probably disproportionately, the longevity of the material PUCEST is demonstrated. The examination of the conditions on site and the correct plate thickness and Shore hardness ensure an optimum result.
Full lining of a material chute
After using the PUCEST® lining, the caking and sticking of the material has improved considerably. The overall material flow is significantly optimized. As a result, we have been able to increase the output of the entire plant and relieve the employees, which in turn creates more time for their actual tasks.
Vibrators
In our search for alternatives that – with regard to their price-benefit ratio – generate added value for us and our customers in the long term through significantly lower maintenance and wear costs with simultaneously longer service lives, we found what we were looking for at PUCEST® protect GmbH in Elsenfeld.
Step baffle plate
System impact elements
12 years – concrete discharge hopper
After using the PUCEST® lining, the caking and sticking of the material has improved considerably. The overall material flow is significantly optimized. As a result, we have been able to increase the output of the entire plant and relieve the employees, which in turn creates more time for their actual tasks.
Mixer high-pressure cleaning
PUCEST Pipe bend
Hybrid plate for conveyor troughs
Lining of a bulk bunker
The bulk material & feed hopper is getting a bit long in the tooth. In order not to have to completely replace the plant part at some point, we recommended the lining with PUCEST. First we installed PUCEST panels in 2 places for testing. After a few days the customer was convinced of the performance of our material and we received the order for the complete lining.
Cleaning of positive displacement mixer
Faster and efficient maintenance
An extension of the service life of the steel material from approx. ½ year to more than 7 years with the changeover to the material PUCEST. Once again, in this case probably disproportionately, the longevity of the material PUCEST is demonstrated. The examination of the conditions on site and the correct plate thickness and Shore hardness ensure an optimum result.
High performance channel liner one-piece
Use of PUCEST in the vibro-press process
Lining of a concrete hopper
The concrete hopper is intended to store bulk material and transfer it to a conveyor belt. Concrete is not really suitable for abrasive materials. With the lining by PUCEST plates the construction is effectively protected against wear. The hopper with PUCEST lining has now been in use for more than 4 years and still works perfectly.
Edge protection on the hopper
The Waibel company successfully uses the wear protection solutions of the PUCEST company as edge protection on the hopper for its concrete pumps. From our own experience, the material of the company PUCEST is more resistant, more durable and remains soft despite formwork oil and does not attack the material.
PUCEST material guide
PUCEST® hopper lining
Pucest plate 65shore 25mm (2mm perforated plate)
PUCEST step plate
PUCEST hopper in waste incineration plant
PUCEST Hexagon Protector
The Pucest lining was installed on 18.09.2016, and no wear could be detected during the semi-annual inspection on 13.03.2017 and on 17.09.2017. Due to these extremely positive experiences, the Hexagon Protectors were stocked by us and installed in further plant sections where grade purity is not required. Also with positive experiences.